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AUTOMATED AND CONTINUOUS SYSTEM FOR ACCELERATED COEXTRUSION AND COOKING OF SAUSAGES

The CookEX Process® technology leverages the advantages of alginate gels (Hybricol) for casing formation and their use in ConPro stuffing/co-extrusion systems (Handtmann), combined with drying and cooking using QDSausage® technology (Metalquimia).
09.02.2026

🚀 CookEX Process®: the new era in sausage production

Metalquimia, together with Handtmann (Germany) and Hybricol (the Netherlands), present CookEX Process®, the automated and continuous system for accelerated co-extrusion and cooking of sausages with alginate casings, for both meat protein and alternative protein products.

The CookEX Process® technology leverages the advantages of alginate gels (Hybricol) for casing formation and their use in ConPro stuffing/co-extrusion systems (Handtmann), combined with drying and cooking using QDSausage® technology (Metalquimia).

The final result: a fully automated system that integrates stuffing, co-extrusion, pre-drying, and cooking phases into a single accelerated and continuous process for sausage manufacturing.

Main advantages of the CookEx Process System:

  • Sausage manufacturing with unbeatable flavor and texture
  • High production volume, up to 1200 pieces per minute
  • Horizontal production, without leaving belt marks on the final product
  • Uniform sausage production in weight and length
  • Achieving desired color and temperature more quickly
  • High efficiency and low weight loss thanks to METALQUIMIA’s exclusive QDSausage© system
  •  Quick and easy adjustments of length and caliber using HANDTMANN’s ConPro system

 

  • Firm and stable sausage production thanks to HYBRICOL’s alginate gel casing
  • Suitable for meat, vegan, vegetable, fish, and pet food products
  • Very low energy consumption compared to traditional systems
  • Fully automated system, no downtime no interruptions due to human intervention, continuous process
  • Greater hygiene, and longer shelf life of the final product
  • Low CO₂ emissions and high sustainability
  • Wide opportunities for new products design

 

CookEX Process® marks a turning point in automated sausage production